KILO LAB
Reaction & Distillation Unit
Reaction systems are developed to fulfill the actual needs of chemical and pharma industry. Garg Reactors are built for batch and semi – batch operation mode,
with perfectly matched components and quality materials. Conforming to GMP / FDA Guide lines and Explosion proof installations.
Reactor Options :
Glass Single Wall, Glass Double Wall, Glass Triple Wall Reactor, Glass Reactor with SS Jacket, Glass Lined Reactor with Glass top and Glass Lined Reactor.
Operating Parameters
Pressure Range : Full Vaccum up to 0.5 bar (g)
Temperature Range : -80�°C to +200�°C
Capacities : 5 L up to 500 L
Installation Sites : R & D Lab, Pilot Plant, Kilo Lab, Production.
Salient Features :
GMP design
Skid Mounted / Lab - Hood Adaptability
Documentation
Instrumentation Safety Control
Pure and corrosive Media Handling
Safe operation
Customized Reactor System-for up scaling
Excellent thermal Process Control
Reactor Bottom Pan
Single wall Round bottom Reactor up to 300L
Single wall Cylindrical Reactor up to 500L
Double wall Cylindrical Jacketed up to 200L
Triple wall Reactor up to 50L
Glass Lined Reactor (20L,50L,100L,250L), pre-insulated (with SS cladding)
Glass Reactor with SS Jacket ( Pre insulated with SS cladding ).
Reactor Top Cover
Glass Top Cover
Glass Lined Top Cover
PTFE lined / Coating Top Cover
Bottom Outlet Valve
Flush bottom outlet valve – Glass / PTFE
Glass lined with Temperature Sensor ( Optional )
Flush bottom outlet valve with Temperature Sensor
Stirrer System
Easy interchangeable stirrers made of PTFE lined
Glass lined, anchor, turbine agitators
PTFE coating/ lined Anchor, Pitch blade turbine, interchangeable impellers also.
Glass stirrers with PTFE Blade, Vortex Stirrer, Propeller Stirrer
Motor : Flame Proof, Speed control by VFD or mechanical variator with suitable gear box.
Seal : Sic, Single dry running
Complete SS construction ( option ), SS hood for motor, gear box, housing
Safety Devices
Rupture Disc
Vent nozzle in Jacket ( For Glass Jacketed Reactor only)
Glass / PTFE Pressure Relief Valve
Coating of Glass components
To avoid static discharge PTFE thermometer pocket with Tantalum Tip
Glass Overhead Assembly
The standard overhead glass assembly is designed to conduct reactions under reflux, followed by distillation. The following process equipment are standard.
Vapour line
Primary condenser
Vent condenser
Distillate cooler
Phase separator for azeotropic distillation with re-cycle of any phase
Twin distillate receivers
Interconnecting glass pipeline with vessels
Reactor Bottom Pan-Raising / Lowering Device
Manual or motorized
Also removable after lowering
Flanges & Structure Option
C.I. Flanges with G.I. Pipes and Nut bolts
S.S. 304 or S.S. 316 also available
PTFE coated as option.
Hand Hole
Garg manhole closure with easy openable without any tools
Heating / Cooling System
Single fluid with precise temperature control
Temperature range -80°C to +200°C
Transparent fluid allowing clear vision of process
"NANO-MAGMAKE" Mini Magnetic Couplings for Laboratory Stirrers
Nano - mag make mini Magnetic Couplings are suited for all Kinds of Laboratory stirring applications.
Full Vacuum and Inside Pressure is guaranteed.
Reduces Distillation Time, avoids Charring and Polymerization. Reduces batch cycle time.
Accuracy of data generation in R & D Applications for processes under development.
The compact design helps in reducing the heights of the Glass Assemblies suitable for Laboratory Hood Installations.
The Couplings can be fitted on various sizes of nozzles such as B-34, B-29, B-24 etc.
These Couplings can handle the torques of Motors to stir the Mass up to 200Ltr capacity.
MOC of the Couplings can be SS 316 / Hostelloy / Hallar to suit corrosive environment.
Applications :
Lab Reactors
Stirred Reaction
Laboratory Autoclaves.